Designed an automated sorting and conveying system that transforms mixed construction and demolition debris into high-value, clean aggregates. Boosting throughput, safety, and product consistency.
Automated Sorting Station
Pick points for removing rocks, wood, paper, and contaminants.
Integrated Conveyor Network
Synchronized belt system for efficient material transport, staging, & diversion
Ergonomic Operator Design
Safe access platforms, stairs, and bays to minimize manual handling and maximize safety
High-Purity Output
System designed to consistently produce specification-grade recycled aggregate
Optimized Plant Throughput
Engineered to maximize processing speed & reduce downtime
Waste Stream Analysis
Assessing materials & waste flow to define sorting requirements & capacity
Mechanical & Systems Design
Designed sorting mechanisms, conveyor layout & structural supports
Safety & Ergonomics Integration
Incorporating platforms, guardrails, and operator zones into the layout
Safety & Ergonomics Integration
Delivered plant layouts, assembly specs, and integration guides
Challenge
The Solution
The Result
Manual picking and sorting is Slow & Expensive
Automated high speed picking and sorting station
Improved sorting plant output leading to productivity gains
Chaotic plant layout causes processing bottlenecks
Optimized material conveyor flow & sorting station layout
Smooth plant operation,higher quality and increased daily volume
Dangerous working conditions threaten personnel safety
Ergonomic platforms & safe work zones for workers
Increased personnel safety, fewer incidents, less risk
Low-quality product with inconsistent size particles
Precision sorting to ensure aggregate type purity
Premium aggregate that fetches a better price
Increased Profitability
Marketable Output Quality
A Safer, More Efficient Worksite
Designed to improve the bottom line, produce consistent premium aggregate, with reduced incident risks.
We’re a team of forward-thinking engineers, designers, and innovators passionate about shaping the future of product development.