Designed an automated sorting and conveying system that transforms mixed construction and demolition debris into high-value, clean aggregates. Boosting throughput, safety, and product consistency.
Automated Sorting Station
Pick points for removing rocks, wood, paper, and contaminants.
Integrated Conveyor Network
Synchronized belt system for efficient material transport, staging, & diversion
Ergonomic Operator Design
Safe access platforms, stairs, and bays to minimize manual handling and maximize safety
High-Purity Output
System designed to consistently produce specification-grade recycled aggregate
Optimized Plant Throughput
Engineered to maximize processing speed & reduce downtime
Waste Stream Analysis
Assessing materials & waste flow to define sorting requirements & capacity
Mechanical & Systems Design
Designed sorting mechanisms, conveyor layout & structural supports
Safety & Ergonomics Integration
Incorporating platforms, guardrails, and operator zones into the layout
Safety & Ergonomics Integration
Delivered plant layouts, assembly specs, and integration guides
Challenge
The Solution
The Result
Manual sorting is Slow & Expensive
Automated high-speed pick station
More output, lower labour cost
Chaotic plant layout causes bottlenecks
Optimized conveyor flow & station layout
Smooth operation, higher daily volume
Dangerous conditions for workers
Ergonomic platforms & safe work zones
afer team, fewer incidents, less risk
Low-quality product with contaminants
Precision sorting for purity
Premium aggregate that sells for more
Increased Profitability
Marketable Output Quality
A Safer, More Efficient Worksite
Designed to improve the bottom line, produce consistent premium aggregate, with reduced incident risks.
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