Automated C&D Waste Recycling Plant
Engineering efficiency into construction waste processing.
Designed a fully automated sorting and conveying system that transforms mixed demolition debris into high-value, clean aggregate—boosting throughput, safety, and product consistency.
The Engineered System
- Automated Sorting Station – Precision-engineered pick points for removing rocks, wood, paper, and contaminants.
- Integrated Conveyor Network – Synchronized belt system for efficient material transport, staging, and diversion.
- Ergonomic Operator Design – Safe access platforms, stairs, and bays to minimize manual handling and maximize safety.
- High-Purity Output– System designed to consistently produce specification-grade recycled aggregate.
- Optimized Plant Throughput– Layout and automation logic engineered to maximize processing speed and reduce downtime.
The Design & Implementation Process
- Waste Stream Analysis – Assessing material composition and flow to define sorting requirements and capacity.
- Mechanical & Systems Design – Designing the sorting mechanisms, conveyor layout, and structural supports.
- Safety & Ergonomics Integration – Incorporating platforms, guardrails, and operator zones into the layout.
- Documentation & Handoff – Delivering detailed plant layout drawings, assembly specs, and integration guides.
The Problem. The Fix. The Win.
| The Problem | The Fix | The Win |
|---|---|---|
| Slow, expensive manual sorting | Automated high-speed pick station | More output, lower labour cost |
| Chaotic plant layout causing bottlenecks | Optimized conveyor flow & logical station layout | Smooth operation, higher daily volume |
| Dangerous conditions for workers | Ergonomic platforms, stairs & safe work zones | Safer team, fewer incidents, less risk |
| Low-quality product with contaminants | Precision sorting for purity | Clean, premium aggregate that sells for more |
The Outcome
An automated plant that turns waste into revenue
- Increased Profitability – Higher throughput and lower labor costs directly improved the plant’s bottom line.
- Marketable Output Quality – Consistently clean aggregate allowed the client to command a premium price.
- A Safer, More Efficient Worksite – Ergonomic design reduced incident risk and improved operator morale.
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