Redesigned a child’s ride-on car from concept to production-ready 3D model, focusing on critical safety upgrades, enhanced durability, and seamless manufacturability.
Child Safety First
Designed all edges, pinch points, and moving parts to exceed common toy safety standards (ASTM F963, EN 71).
Enhanced Durability
Reinforced high-stress areas (steering column, axle mounts, canopy joints) for rigorous play.
Simplified Assembly
Optimized part count and designed intuitive snap-fits and fasteners for easier, cheaper assembly.
Ergonomic Comfort
Improved seat contour, handle grip, and canopy positioning for a child’s posture and comfort.
Production-Ready 3D Model
Delivered in universally accepted formats (STEP, IGES) ready for tooling and injection molding.
Safety & Standards Audit
Reviewed the original model against ASTM F963 (US) and EN 71 (EU) toy safety standards
Structural & Ergonomics Analysis
Identified weak points and discomfort areas for targetted reinforcement & reshaping
Design for Manufacturing (DFM)
Designed for injection molding, considering draft angles, wall thickness & material flow
Final Integration & Documentation
Delivered 3D assemblies with a report of all safety and manufacturing improvements
Challenge
The Solution
The Result
Ensuring
the safety and stability of the child
Wide wheelbase with low center of gravity and strong plastic body
Safer to ride with reduced risk of tipping or falling
Providing
easy steering and control
Integrated steering wheel with smooth front wheel mechanism
Simple handling and improved control for young children
Creating
a durable and lightweight structure
High quality molded plastic with reinforced frame sections
Long lasting toy that is easy for children to move
Supporting
guided movement and training
Rear push handle and front pull handle for parent assistance
Better supervision and controlled movement during play
Safety-Certification Ready
Reliable Performance
Durability Kids Can’t Break
Perfect for everyday play, fun races, and active kids who love to drive freely, without losing control or safety.
We’re a team of forward-thinking engineers, designers, and innovators passionate about shaping the future of product development.