Design and develop an automated aluminum hinge production system to replace traditional milling with precise, efficient, and scalable cutting and slug-removal processes.
Feasibility Overview
Assessing the technical and manufacturing viability
Manufacturing Feasibility
Change output size in under 5 minutes
Industrial Durability
Carbide-tipped hammers for long-life performance
Technical Feasibility
Optimized consumption without sacrificing performance.
Concept & Design
This stage focused on defining the purpose & functionality
Modeling & Engineering
3D modelling and functional testing of rotor
Design for Manufacturing
The design was optimized to make manufacturing easier, faster
Production Preparation
The final design was reviewed to ensure durability
Challenge
The Solution
The Result
Excess vibration was adversely affecting machining accuracy
Reinforced machine frame with rigid structural design
Improved surface finish and higher machining precision
Heat generation during high speed aluminum cutting
Integrated cooling system with optimized airflow and lubrication
Reduced thermal distortion and consistent performance
Alignment errors between spindle and workpiece
Precision guided spindle assembly with accurate tolerance control
Accurate milling results and improved dimensional reliability
Ready for efficient and reliable production
Rigid and vibration resistant structure
Optimized for efficient aluminum milling
Designed for manufacturing industries, workshops, and production environments that demand accuracy, durability, and consistent milling performance.
We’re a team of forward-thinking engineers, designers, and innovators passionate about shaping the future of product development.