Engineered Food Trailer System

Designed for full US road compliance, safety at 65 MPH, and optimized for food service operation.


A complete structural and mechanical design package—from material selection to axle specification—engineered for a 9,000+ lb GVWR mobile kitchen.

The Core System

  • High-Strength Frame – Frame designed for 2″ x 2″ square tubing, bent with a 48″ radius using a SWAG HULK roller for structural integrity.
  • Composite Body Panels – Selected 5-6mm Fiberglass (GRP) for curved sections, offering lightweight durability, weather resistance, and cost-effective molding.
  • Certified Running Gear – Specified Dexter 5,200 lb tandem axles with electric brakes, overslung leaf springs, and a 17″ wheel system for highway stability.
  • Precise Weight Distribution – Axles positioned at ~60% of trailer length to achieve optimal 10-15% tongue weight for safe towing at 65 MPH.
  • Complete Suspension Kit – Integrated a heavy-duty Dexter suspension system with equalizers, wet bolts, and bronze bushings for smooth load distribution and longevity.

The Design & Compliance Process

  1. Client Brief & Code Analysis
    Defined requirements for US road compliance (DOT), 65 MPH capability, and food service functionality.
  2. Structural & Material Engineering
    Performed feasibility on frame bending, selected GRP over glass for curved panels, and sourced all compliant mechanical components.
  3. Mechanical Systems Integration
    Specified axle brand, style, suspension, and wheels to meet GVWR targets and ensure road safety.
  4. Documentation & Handoff
    Compiled full specification reports, sourcing links, and engineering rationale for client review and fabrication.

Key Engineering Solutions

Challenge Our Solution Result
Achieving complex curves affordably Replaced traditional bent glass with moldable 5-6mm GRP. Lightweight, weatherproof panels at a fraction of the cost and weight.
Ensuring frame strength with precise bends Specified the SWAG HULK Tubing Roller with a 48″ radius die. Accurate, repeatable bends in 2″x2″ steel tubing for a rigid frame.
Meeting US road safety at 65 MPH Engineered axle placement and specified Dexter 5.2k lb axles with electric brakes. A stable, compliant trailer with correct tongue weight and braking for highway speeds.
Simplifying assembly with reliable parts Selected a complete Dexter heavy-duty suspension kit with wet bolts and bronze bushings. A serviceable, long-life suspension that distributes load evenly across tandem axles.

The Outcome

A complete machine design, ready for fabrication.

  • Confident & Safe Towing
    Axle and suspension specs ensure stable, highway-ready towing at full load.
  • Durable, Cost-Effective Build
    GRP panel selection and frame design balance longevity with manufacturing cost.
  • A Foundation for Brand Growth
    A professional, robust mobile kitchen ready to serve customers anywhere.
  • Design Adaptation

    Fits pets of all sizes

  • Space Optimization

    Compact & modular

  • Durability

    Hygienic & long-lasting

  • Scalability

    Easy mass production

Feasibility Analysis

Innovation meets Compassion in Veterinary Aftercare Design

Space-Efficient Engineering

The internal layout was optimized to fit seamlessly in compact clinical spaces while offering respectful, organized storage of pets of all sizes.

01 / Spatial Optimization

Flexible Capacity

Adapted from human morgue designs, the freezer compartments were engineered to hold pets of varying sizes with easy configuration and access.

02 / Multi-Size Adaptability

Material & Hygiene

High-grade stainless steel ensures temperature integrity, hygienic conditions, and long-term durability for medical environments.

03 / Material Integrity

Mass Production Ready

The design emphasizes ease of assembly, minimal parts, and scalable production to meet demand across veterinary institutions.

04 / Production Scalability

Feasibility Analysis

The Advanced Grass Hammer Mill design combines efficiency and durability, overcoming challenges in both performance and production

Technical Excellence

The high-speed rotor and durable hammers ensure precise, tangle-free shredding of fibrous materials, while the adjustable screen system allows for customized particle sizes.

Efficient Manufacturing

The design is optimized for scalable production, using cost-effective materials like stainless steel for durability and ease of assembly, ensuring high-quality, low-waste manufacturing

Our Engineering Ethos

Dignified Solutions for Pet Aftercare

Engineered for empathy — compact, scalable, and purpose-built for pet care.

Design Journey

From Concept to Production: Seamless Design Flow

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01. Concept & Design

Transforming ideas into functional product blueprints.

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02. Material Selection

Choosing optimal materials for durability and efficiency.

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03. Prototype Development

Building testable models for function and fit validation.

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04. Feasibility Testing

Assessing practicality, efficiency, and technical reliability.

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05. Manufacturing Optimization

Refining for scalable, cost-effective mass production.

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06. Final Production Design

Polishing the design for manufacturing readiness.

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07. Quality Control

Rigorous testing to ensure reliability and compliance.

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08. Mass Production

Scaled manufacturing and seamless product delivery.

Facing Engineering Challenges?

Our Approach to Overcoming Design and Production Obstacles

 We encountered several key challenges during the design and production of the Industrial Morgue Freezer for Pets, and overcame them with innovative, scalable, and compassionate engineering solutions.

Ensuring Space-Efficient Design

To maximize storage capacity in limited spaces, we optimized the freezer’s layout, using compact internal configurations and modular sections.

Adapting Human Designs for Pet Sizes

We re-engineered the design to accommodate varying pet sizes, ensuring that the freezer was adjustable and flexible without compromising on functionality.

Material Durability

Selecting high-quality, durable materials was critical to ensure the freezer withstands constant use while maintaining hygiene and temperature control.

Production Scalability

We designed the system for easy mass production, focusing on cost-efficiency and quick assembly without sacrificing the freezer’s integrity or features.

Let’s Collaborate

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