A fully designed, production-ready thermoforming system, optimized for cost-efficiency and local component sourcing without compromising industrial capability
30 kW Zone Heating
20 IR heaters in 4 independent zones for precise control
Industrial Vacuum
Liquid-ring pump for reliable, clean operation
Automated Mold Lift
Dual hydraulic cylinders with guide rails for stable 150+ kg handling
Production-Ready Design
Full DFM for frame, table, clamps, and concrete base mold
Integrated Controls
Architecture for PLC, PID temperature, and safety systems
Requirement & Feasibility Analysis
Defining performance targets (cycle time, vacuum level, heating power) against local market cost and part availability constraints.
Component Sourcing & Sizing
Engineering calculations for pump flow, hydraulic force, and heater power; followed by global sourcing of components
Mechanical Design & DFM
Designing the structure, forming table with vacuum holes, gas-spring clamps, and a mold for the concrete base.
Integration & Documentation
Full assembly drawings, Bill of Materials, electrical load analysis, and system specifications for manufacturing.
Challenge
The Solution
The Result
Uniform heating
on a budget
4-zone IR heater array using sourced components
Precise & Efficient
30 kW heating
Reliable
vacuum with moisture
Liquid-ring pump
instead of oil-sealed
Low Maintenance
Robust -0.97 bar vacuum
Local
manufacturability
Optimized
for standard fabrication processes
An Industrial Machine any local fabrication shop can build
Safe
heavy mold handling
Dual guided
hydraulic cylinders
Stable &
Controlled lifting
Full Design Package
Sourced BOM
Manufacturing Drawings
Designed with durability & repeatability for industrial operators who value uptime over upkeep.
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